Case Studies
Case Study 6: Multi-Pump Skid Control System
The Challenge
A client required a portable yet robust control system for operating and monitoring up to four air-driven pump skids. The system needed to support high-pressure operation, remote sensors, and safe control in hazardous environments, while providing operators with a simple and reliable interface.
Our Solution
Fife Control Systems Ltd designed and delivered an advanced PC- and PLC-based control system housed in a rugged Pelican Case, featuring a touchscreen operator interface. The system included:
- Allen Bradley PLC, Ex-rated I/O, and a VTScada configured touchscreen.
- Integrated pressure, temperature, flow, and pump stroke monitoring
- Global Emergency Stop affecting regulators and discharge valves
- Clear status indicators for comms, E-stop, and pump readiness
- Automation & Monitoring of four pumps
- Real-time monitoring of flow, pressure, and temperature
- Accumulated flow tracking and estimated tank volume calculation
- Portable Pelican Case enclosure for rugged safe area field use
The Results
- Safe, portable, and ATEX/IECEX compliant system for high-pressure pumping applications
- Real-time process visibility across multiple pump skids
- Intuitive touchscreen interface simplified operator tasks
- Robust and reliable design suitable for hazardous environments
- Scalable solution with maintenance access and easy expandability
