Case Studies
Case Study 1: Automated Umbilical Wrapping Machine Control Upgrade
The Challenge
A packaging company needed to modernise their umbilical braiding and wrapping machine. The old controls were limited, wasted material, and was complex to start and resume operations.
Our Solution
We upgraded the system with:
- Siemens S7-1200 PLC for reliable control and easy support.
- Multiple wrapping modes with position memory.
- Proximity sensor feedback for exact rotation tracking
- VFD integration for start/stop, speed, and direction control
- New HMI with:
- Easy cycle setup
- Pause/resume cycle
- Reset for clean restarts
- Real-time machine status
- Machine metrics and KPIs
The Results
- Reduced material waste
- Improved machine efficiency though ease of use
- Extended machine life and support without costly replacement
- Clear operator visibility via HMI
